{"product_id":"seamark-ase2500l","title":"ASE2500L Automatic Inline Detin and Reballing Machine","description":"\u003ch3\u003eA Fully Automatic Inline Detinning and Reballing Machine for repairing defective products in semiconductor chip packaging process\u003c\/h3\u003e\n\u003cp\u003eThe ASE2500L uses a single-point reballing laser welding system with human-machine control and intelligent motion system. It can store multiple sets of product formula programs to make wire replacement simple and fast. The standard SMT flow channel type loading\/unloading and adjustable anti-static synchronous belt components can be connected to other process equipment at the front and rear ends of the production line, with strong overall compatibility and compatibility with the BGA Industry standard tray. \u003c\/p\u003e\n\u003ch5\u003eFeatures\u003c\/h5\u003e\n\u003ch3\u003eNon-Contact Single Point Tin removal\u003c\/h3\u003e\n\u003cp\u003eWith a non-contact single point tin removal head and high-precision laser displacement sensor height measurement and gravity sensor, you can effectively address specific areas of defects of the product without the need for complete tin removal for the entire piece. This improves tin removal efficiency, reduces waste and reduces the risk of BGA damage and scrapping during the tin removal process. \u003c\/p\u003e\n\u003ch3\u003eSingle Point Ball Reballing and Laser Welding System\u003c\/h3\u003e\n\u003cp\u003e4 sets of independent dip needles are used to transfer flux from the single point transfer of the flux system to the reballing pads. Another 4 sets of independent suction nozzles are used to implant the solder ball into the solder pad position, and laser welding is used for solidification.\u003c\/p\u003e\n\u003ch3\u003e3 Sets of CCD Vision Systems\u003c\/h3\u003e\n\u003cp\u003eEquipped with 3 sets of CCD vision systems and independently developed control software, it detects materials at acupoints on the tray and accurately loads and unloads materials. AO detects and accurately locates defect points on the product, and reballing nozzle automatically calibrates after changing lines. \u003c\/p\u003e\n\u003ch3\u003e4 Independent Pre-heating Platforms\u003c\/h3\u003e\n\u003cp\u003eThe preheating platform has a heating and temperature control system with 4 independent preheating platforms. BGA tin removal and reballing are carried out on the preheating platform. Both preheating platform and the tin removal head uses closed-loop temperature control, ensuring stable and accurate overall temperature control. \u003c\/p\u003e\n\u003ch5\u003eSpecification\u003c\/h5\u003e\n\u003ctable width=\"100%\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd width=\"40%\"\u003e\u003cstrong\u003eTotal Power\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd width=\"60%\"\u003e5KW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eBGA Size \u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eMax 27 x 27 mm\u003cbr\u003eMin: 3 x 3mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eTray Size\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e323 x 136 x 8 mm (standard industry tray)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003ePreheating Table Temperature\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u0026lt;200°C (adjustable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eTin Removal Head Heater Temperature\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u0026lt;600°C (adjustable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eTin Removal Residual Amount\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u0026lt;15%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eTin Removal Nozzle\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e⌀0.2 - 1 (replaceable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eSolder Ball Size\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e0.2 - 0.76 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eReballing Accuracy\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eDeviation \u0026lt; 1\/3 Ball Diameter\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eReballing Nozzle\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e⌀0.15 - 0.6 (replaceable)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eProduction Yield\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eYield Rate \u0026gt; 95%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eLine Change Time\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e30 mins\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eReplacing Reballing Nozzle Calibration\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eCCD + Tool Alignment Sensor Calibration\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eDimension\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e1420 L x 120 W x 1850 H mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eWeight\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e1200 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e","brand":"Seamark","offers":[{"title":"Default Title","offer_id":43782606586025,"sku":"ZM-ASE2500L","price":0.0,"currency_code":"SGD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0467\/8660\/9318\/files\/ZM-ASE2500Lwhitesq.png?v=1710926085","url":"https:\/\/www.tokiautomation.com\/products\/seamark-ase2500l","provider":"Toki Automation","version":"1.0","type":"link"}