Vision-Guided 6-Axis Robotic Pick-and-Place System

Toki Automation’s custom-built pick-and-place system combines high-precision 3D vision technology with 6-axis robotic motion to deliver intelligent component handling. Designed to eliminate the need for manual pre-sorting, this system identifies, inspects, and places parts with surgical precision, regardless of their initial orientation.

Advanced 3D Vision & Intelligent Recognition

• Real-Time Analysis: The integrated 3D camera scans pick trays to identify components based on shape, dimensions, surface features, markings, or imagery.
• Dynamic Positioning: Unlike traditional systems, parts do not need to be pre-aligned. The AI-driven vision system calculates the exact X, Y, and Z coordinates of jumbled or rotated parts in real time.
• High Repeatability: 6-axis motion ensures that every part is retrieved and placed in the exact sequence and orientation required for your specific assembly.

Key Features of the Toki Automation Solution

1. Self-Aligning Precision & Custom Tooling

The system features a proprietary self-alignment jig, designed and manufactured in-house by Toki. This mechanical interface ensures that even complex geometries—such as four-corner cube alignment—are secured with 100% accuracy before downstream processing.

2. "Automation at Your Own Pace"

We recognize that every production line has a different maturity level. Toki Automation offers modular, scalable solutions:

• Bespoke Hardware: Every jig and end-of-arm tool (EOAT) is tailored to your specific part geometry.
• Flexible Implementation: Choose between a full-line overhaul or a phased, step-by-step automation approach.

3. Reduced Labor Dependency & Increased Throughput

By removing the manual sorting and orientation phase, this vision-guided robot:

• Minimizes Human Error: Digital validation ensures the right part is in the right place, every time.
• Boosts Efficiency: Continuous, high-speed operation significantly improves Parts-Per-Hour (PPH) metrics.
• Scalable Software: Fully configurable sequences allow for rapid re-programming when introducing new product variants.

Why Choose Toki Automation?

Choosing Toki Automation means partnering with a leader in bespoke industrial solutions that prioritizes your existing workflow. Unlike "off-the-shelf" providers, we specialize in "Automation without Disruption," engineering custom hardware and software that bridges the gap. With our in-house design and manufacturing capabilities, we provide high-precision jigs, 3D vision integration, and 6-axis robotic systems tailored to your specific part geometries. Whether you are looking for a complete factory overhaul or a scalable, step-by-step transition to robotics, Toki Automation delivers the technical expertise and flexibility needed to increase your production yield while reducing labor dependency.