Case Studies

ALL Auto-Screw Auto-Soldering BGA
Case Study: TRANSITIONING TO CONTROLLED SCREW SEQUENCING IN SE ASIA’S HI-FI SECTOR
How a High-End Audio Manufacturer in Malaysia Reduced Assembly Errors by 80% Using Controlled Auto Screw Feeding Toki implemented an auto-feeding screw system with process control integration. Key features deployed:... Read more...
Case Study: MAXIMIZING SINGAPORE EMS YIELD: STABILITY UNLOCKED
How a Singapore EMS Manufacturer Doubled Output While Reducing 2 Operators Using Controlled Automation Toki implemented a controlled automation system designed to replace the manual operation. Key design objectives: Faster... Read more...
Case Study: STENCIL-FREE PRECISION UNLEASHED: Mastering 200mm BGA Scaling
How a Singapore Semiconductor Manufacturer Scaled Large BGA Reballing up to 200 mm Using Toki Laser Reballing  Toki deployed a laser reballing and large-format rework cell capable of:   Supporting BGA sizes... Read more...
Case Study: Malaysian EMS Company Cut PCB Rework by Up to 80% Using Hakko HF‑600
How a Malaysian EMS Manufacturer Reduced Rework by 70–80% by Upgrading to a 400W Hakko HF-600 Auto Soldering Head Toki proposed a soldering head refurbishment strategy: Replaced the existing head... Read more...
Case Study: Automation in a Malaysian High-End Audio Manufacturer
How a High-End Audio Manufacturer Reduced Process Time by 30% Using Toki Auto Soldering Machine Toki implemented a high-power auto soldering machine configuration using the Hakko HF-600 (400W) soldering head.... Read more...
Case Study: Automation in a Malaysian Automotive Antenna Manufacturer
How an Automotive Antenna Manufacturer Reduced Cycle Time by 50% with a 2-in-1 Auto Soldering and Auto Screwing System  Toki deployed a 2-in-1 integrated automation system combining:  Auto soldering module ... Read more...
Case Study: Automation in a Malaysian EMS Manufacturer (6x Auto Soldering Machines)
How a Penang-Based EMS Manufacturer Automated 6 Antenna PCB Models with Modular 4-Axis Soldering  By deploying 6 dedicated automated soldering machines, the manufacturer:  Transitioned from manual variability to programmed repeatability ... Read more...